菜单
  

    Use of grey relational analysis found to be convenientand easiest method to estimate the significance of theseprocess variables for multiple quality factors having differenttargeted objectives. In this study, it has been found that melttemperature and injection speed have almost equal influence,but more than that of injection temperature and pressure inachieving desired part shrinkage and higher part weight.These experiments using DMLS molds have shown that allprocess variables except injection pressure contributedsignificantly on shrinkage and weight at their highest (third)level. The optimized variables are compared with the range ofvariables suggested in processing data sheet of said polymer.Figure 5 DMLS mold surface after producing 5,000 Nylon 66 moldingsTable VII Significance of molding parametersInjection moldingAverage grey relational gradeby process parameters level(experimental layoutshown in Table II)Significanceof moldingparametersparameters Level 1 Level 2 Level 3 Max-MinInjection pressure 0.5700 0.6217 0.6367 0.0667Melt temperature 0.5611 0.4271 0.6607 0.2336Injection speed 0.4877 0.6182 0.7225 0.2348Injection time 0.5794 0.5720 0.6770 0.1050This has indicated that the optimized variables are either nearor slightly more than the corresponding upper limits.The surface characterization of DMLS mold even afterproducing 5,000 moldings did not show any visible damages,in spite of their low hardness, scratch and wear resistanceproperties. This study confirms the potential application ofDMLS molds for producing few thousands of moldings ofindustrial quality, provided the process variables areoptimized for specific mold geometry. The mold lifehowever still poses a challenge for further improvement toenable them batch production molds. Authors are currentlyworking towards hard coating of TiN, CrN by CVD and alsoplasma ion implantation on DMLS molds surface to enhancemold life, and preliminary experiments have shown promisingimprovements.ReferencesDeng, J. (1989), “Introduction to grey system”, Journal ofGrey System, Vol. 1 No. 1, pp. 1-24.Dolinsek, S. (2005), “Wear characteristics of laser sinteredmolding tools”, Wear, Vol. 259, pp. 1241-7.GE Plasticsw (2008), “Injection molding mini guide”,available at: http://kbam.geampod.com/KBAM/Reflection/Assets/8654.pdf (accessed March 14, 2008)Karunakaran, K.P., Akula, S. and Pushpa, V. (2004), “Hybridlayered manufacturing: direct rapid metal tool makingprocess”, IMECH Eng. Journal of EngineeringManufacturing, Vol. 218, B12, pp. 1657-65.Khaing, M.W., Fuh, J.Y.H. and Lu, L. (2001), “Direct metallaser sintering for rapid tooling: processing andcharacterization of EOS parts”, Journal of MaterialsProcessing Technology, Vol. 113, pp. 269-72.Levy, G., Schindel, R. and Kruth, J.P. (2003), “Rapidmanufacturing and rapid tooling with layer manufacturingtechnologies: state of the art and future perspectives”,Annals of CIRP, Vol. 52 No. 2, pp. 589-609.Nagahanumaiah, Ravi, B. and Mukherjee, N.P. (2006),“Rapid hard tooling process selection using QFD-AHPmethodology”, Journal of Manufacturing TechnologyManagement, Vol. 17 No. 3, pp. 332-50.Nagahanumaiah, Ravi, B. and Mukherjee, N.P. (2007),“Rapid tooling manufacturability evaluation usingfuzzy-AHP methodology”, International Journal ofProduction Research, Vol. 45 No. 5, pp. 1161-81.Ong, N.S., Lee, H.C. and Parvez, M.A. (2001), “Influence ofprocessing conditions and part design on the gas-assistedinjection molding process”, Advances in Polymer Technology,Vol. 20 No. 4, pp. 270-80.Pandey, P.M., Reddy, N.V. and Dhande, S.G. (2003),“Real time adaptive slicing for fused depositionmodeling”, International Journal of Machine Tools &Manufacture, Vol. 43, pp. 61-71.Shaharuddin, S.I.S., Salit, M.S. and Zaindudin, E.S. (2006),“A review of the effect of molding parameters on theperformance of polymeric composite injection molding”,Turkish Journal of Engineering and Environmental Science,Vol. 30, pp. 23-34.Shen, Y.K., Liu, J.J., Chang, C.T. and Chiu, C.Y. (2002),“Comparison of the results for semisolid and plasticinjection molding process”, Int. Comm. Heat MassTransfer, Vol. 29, pp. 97-105.Simchi, A., Petzoldt, F. and Pohl, H. (2003), “On thedevelopment of direct metal laser sintering for rapidtooling”, Journal of Materials Processing Technology,Vol. 141, pp. 319-28.Tay, E., Francis, H. and Haider, E.A. (2002), “Laser sinteredrapid tools with improved surface finish and strength usingplating technology”, Journal of Materials ProcessingTechnology, Vol. 121, pp. 318-22.Vijay, K.M. and Nagahanumaiah (2006), “Optimization ofEDM machining parameters using DMLS electrode”,Rapid Prototyping Journal, Vol. 17 No. 4, pp. 222-8.Vlachopoulis, J. and Strutt, D. (2003), “Overview: polymerprocessing”, Materials Science Technology, Vol. 19,pp. 1153-60.Zhu, H.H., Lu, L. and Fuh, J.Y.H. (2003), “Developmentand characterization of direct laser sintering Cu-basedmetal powder”, Journal of Materials Processing Technology,Vol. 140, pp. 314-7.Corresponding authorNagahanumaiah can be contacted at: naga@cmeri.res.in
  1. 上一篇:工业机器人的结构优化设计英文文献和中文翻译
  2. 下一篇:煤粉燃烧和NO形成的数值模拟英文文献和中文翻译
  1. 立体光照成型的注塑模具...

  2. CAD/CAM模具技术课程教学改...

  3. 金属板料冲压模具计算机...

  4. 模具以及模具的现代加工英文文献和中文翻译

  5. 注塑模具的设计及其热分...

  6. 注塑模具设计英文文献和中文翻译

  7. CAD知识的模具设计英文文献和中文翻译

  8. 十二层带中心支撑钢结构...

  9. java+mysql车辆管理系统的设计+源代码

  10. 乳业同业并购式全产业链...

  11. 酸性水汽提装置总汽提塔设计+CAD图纸

  12. 中考体育项目与体育教学合理结合的研究

  13. 当代大学生慈善意识研究+文献综述

  14. 电站锅炉暖风器设计任务书

  15. 大众媒体对公共政策制定的影响

  16. 河岸冲刷和泥沙淤积的监测国内外研究现状

  17. 杂拟谷盗体内共生菌沃尔...

  

About

751论文网手机版...

主页:http://www.751com.cn

关闭返回