摘要焊接变位机是一种通用、高效的以实现环缝焊接或手工焊为主的焊接设备。可配用焊机电源并可与其它机组成自动焊接系统。该产品主要由旋转工作台、变位机构以及控制器组成。旋转工作台转速可调,具有独立调速电路。46846
本课题要求设计的伸臂式焊接变位机是应用最广泛的一种焊接变位机,载重量一般不超过1吨,要求为0.5吨。伸臂式焊接变位机的主体部分是工作台回转机构、翻转机构和底座。本设计主要是设计工作台的回转机构和伸臂旋转机构以及个部分和零件的个参数的选择,要求具有良好的稳定性和抗冲击性,实现工作台的平稳回转和伸臂带动工作台以45°的锥角旋转,控制电路部分主要是变频器来控制。
焊接变位机有利于实现最佳位置的焊接过程。提高工作效率、降低疲劳强度并达到良好的焊缝成型。
毕业论文关键词:伸臂式焊接变位机;旋转机构;减速器
Abstract
Welding machine for the specified the workpiece and must be the shape of the welding joint and special design of welding equipment.It can be used for welding power source and with other units in the automatic welding system.The machine mainly by the rotary worktable, displacements of institutions and controller.Rotary worktable speed adjustable, with independent control circuit.
The subject of design requirement for Stretching arm-the welding dislodgement machine are one of the most widely applied a deflection welding machine.Load for no more than a ton of general,and request for 0.5 tons.Stretching arm-the welding dislodgement machine`s main parts are the displacement worktable rotary organization, flip institutions and base.The design is mainly design of workbench rotary institutions and arms outstretched rotating mechanism and a p art and parts of a parameter selection,demand has good stability and impact resistance.The smooth realization of rotary and arms outstretched to drive the cone Angle of 45 ° rotation,control circuit of the main frequency converter is to control.
Stretching arm- welding dislodgement machine is advantageous to the realization the best position welding process, improves the working efficiency, reduces the fatigue strength and achieves the good welded joint shape.
Keywords:streching arm-welding;dislogement machine;over organization; reducer
目录
第一章 绪论 1
1.1 研究设计焊接变位机的目的和意义 1
1.2 焊接变位机发展的现状 1
1.2.1 国内焊接变位机的发展现状 1
1.2.2 国外焊接变位机的产品简介 2
1.3 焊接变位机结构形式 3
1.4 焊接变位机械应具备的性能 4
第二章 总体方案设计 5
2.1 设计要求 5
2.2 总体方案的确定 5
2.2.1 工作台 12
2.2.2 工作台回转机构 12
2.2.3 伸臂旋转机构 15
2.2.4 底座 15
第三章 工作台回转减速器设计 7
3.1 传动方案 7
3.2 选择电机和确定传动比 7
3.3 各轴的参数 9