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摘要水性涂料代表了低污染涂料未来发展的主要方向，如何保质保量的生产是现如今我们需要研究的方向。就生产工艺而言，水性乳胶漆相对油性作为溶剂的涂料来说，从环保的角度出发，提倡零污染，无公害等意识，又结合到配方的原理，小型涂料厂生产可由研磨机、分散釜以及辅助设备组成，用少量的投资即可投产，通过间歇式投料、生产、包装、出厂进行。对于大中型企业，综合考虑原材料、污水、废料的利用通常采用管道输送液体水、乳液、助剂，预混合器，带有反应参数变化的搅拌釜，机械化终端包装程序等。此设计综合考虑原料的充分使用、能源消耗及副产品的处理符合后者。23972
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本文介绍了年产4500吨的水性涂料的生产车间设计，从技术、工程经济、生产管理等方面进行了详细的论述，主要内容包括：设计依据，工艺路线论证，全流程物料衡算，全流程能量衡算，工艺设备选型与计算，车间布置设计，三废处理及其综合利用，劳动组织，劳动保护与安全生产，工程经济，工艺细节改进设计等内容。
毕业论文关键词： 水性涂料；车间设计; 物料衡算；能量衡算；设备选型；
Abstract
Waterborne paint represents the main direction for the future development of low pollution paint,ensure the quality of production is now the direction we need to research.In terms of production technology,the oily waterborne latex paint was used as the solvent paint,from the perspective of environmental protection,advocate zero pollution,pollution-free,consciousness,and combining to the principle of formula,the small paint factory production can be made of grinding machine,dispersing kettle and auxiliary equipment,with a small amount of investment can be put into production,through the intermittent feeding,production,packaging,factory.For large and medium-sized enterprises,to comprehensively consider the use of raw materials,sewage,waste water, emulsion,usually adopt piped liquid fertilizer,premixer,stirred tank with reaction parameters change,mechanized terminal wrappers,etc.This design to comprehensively consider the full use,energy consumption of raw materials and by-products processing conforms to the latter.
This article describes the annual output of 4,500 tons of waterborne paint design,technical,engineering economics, production management and other aspects are discussed in detail, mainly including:design basis,process line argument,process design,the whole process of material balance calculation,the whole process of energy balance,process equipment selection and calculation,workshop layout design,waste treatment and utilization,labor organizations,labor protection and safety,engineering economics,technical details of the improved design and so on.
Key Words: Waterborne paint; Workshop design; Material balance; Energy balance;Equipment selection;
目 录
1绪论 1
1.1 水性涂料的概况 1
1.1.1水性涂料的优缺点2
1.1.2水性涂料的发展现状3
1.1.3水性涂料的发展趋势3
1.2 水性涂料的发展现状 5
1.3 水性涂料的发展趋势 6
2 路线及流程设计 8
2.1 涂料工艺基础 8
2.2 工艺路线的选择 8
2.3 工艺流程设计 9
2.3.1 工艺流程示意图10
2.3.2 工艺流程简述10
2.3.3 工艺布置 10
3水性涂料配方设计 11
3.1配方设计原则 11
3.2 配方原理 12
3.3配方的基本组成 13
3.3.1 基料 13
3.3.2其他组分 14