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摘要：螺杆空气压缩机以其节能、稳定的突出优点，已经广泛应用于现代生产的各个领域。为了更好地了解其工作状态、性能以更好地进行优化设计，本毕业论文根据相关的国家及行业标准并结合博莱特空压机有限公司50-120HP生产测试环境，在充分分析测试所需及了解行业现状的基础上，设计了以精益生产为核心，丰富空压机测试仪器仪表设备，优化测试流程为目标的优化方案。
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首先完成了博莱特50-120HP 空压机生产线测试间的现有测试流程和设备的记录汇总，明确了测试方法、流程，规划了相关设备思路和测试系统的设计流程。其次，根据螺杆压缩机的运行特点、现场环境、机械特性进行测试工位的标准工时视频采集工作，并选用Avix专业动作分析软件进行数据的分析和处理，确定了流程优化的方向。最后在优化方案中，重点对测试流程优化内容进行论述。通过对汇总的实验数据分析，重新优化了测试间规范化操作并对方案的可行性进行了分析。9350
关键词： 测试流程优化；Avix分析；精益生产；测试工艺流程
50-120HP Air compressor Testing process Optimization
Abstract: Screw air compressor for its energy saving, stable outstanding advantages, has been widely used in various fields of modern production.In order to better understand its working status, performance in order to better optimize design，according to the relevant national and industry standards and combining Bolaite compressor co., LTD. 50-120-HP production test environment，inn the full analysis of the present status of the tests required and understand industry basis with lean production as the core is designed rich air compressor test instrumentation equipment, optimizing the testing process for the target optimization scheme.
First completed bolaite between 50-120 - HP air compressor production line test record summary of existing test process and equipment, has been clear about the test method, process, planning, the related equipment and testing system of design process.Secondly, according to the characteristics of screw compressor, field environment, mechanical properties test station of standard working hours video collection work, and choose Avix professional motion analysis software for data analysis and processing, determine the direction of the process optimization.Finally in optimization scheme, key process optimization of the test content is discussed. Based on the summary of experimental data analysis, to optimize the test between standardized operation and analyzes the feasibility of the scheme.
Key words: Testing process optimization；Avix analysis；Lean production；The test rocess
目 录
1 绪论 1
1.1 课题研究的背景1
1.1.1 博莱特空压机有限公司简介1
1.1.2 课题研究的意义1
1.2 精益生产国内外发展2
1.2.1 发展过程 2
1.2.2 丰田生产方式与完善3
1.2.3 精益生产的形成3
1.2.4 精益生产新发展阶段3
1.2.5 精益生产在我国的应用4
1.3 课题研究的内容4
2 应用Avix软件对测试工位的分析4
2.1 应用Avix软件的目的5
2.2 Avix软件操作介绍5
2.2.1 视频的选择6
2.1.2 动作分析的定义7
2.3 典型机型的测试结果分析8
2.3.1 ABAC-45A测试分析结果分析9
2.3.2 BLX-50A测试结果分析11
2.3.3 BLT-50A(C90)测试结果分析13
2.3.4 BLX-20A测试结果分析14
2.4 Avix分析结论15
2.4.1 测试流程中可优化项目的确定15
2.4.2 存在的浪费15
2.4.3 必要非增值时间17
3 测试流程存在的问题18
3.1 博莱特空压机测试概况18